Archive for the ‘System and Procedures’ category

Golden rule of motivation

February 18, 2020

“To increase motivation, create an atmosphere where people motivate themselves.”

Dorothy Leeds, Author of ‘Smart Questions’

Give them a hand.

How true indeed that is for teams as well.  If you are a leader of your team, that is one rule you can do to help your members stay on and keep driving for results and work towards the target.  Create the environment that people will have the opportunity to motivate themselves.

Here are the things which you should consider.

1.   Listen to them – do not jump to a conclusion before hearing the whole story.  Some are better at communicating while others speak slower.  However, even those more muddled in their presentation, we can be sure that they are have apoint to raise.

Jack Welch conducts training for his managers, but he knows that he also learns lots through listening to the way they see the world.

Listening is one of the strenghts of Jack Welch.  He is known as one of the most successful CEOs of the century.  He grew his company 3,300% over 20 years, and those familiar always speak about how he respond to their questions, and pay attention to them.  Jack uses listening as one of his ways to motivate his managers.

While conducting those thousands of ‘management training’ sessions, he listens intently to the feedback from the managers.   Managers who attended, benefited from the training but more importantly, they came away motivated.  The targets are hard targets.  They are to achieve these before the year is up.  Jack knows the stress they are under, and unless motivated, nothing can be achieved.  Nothing can be achieved without motivation.

2.   Tolerate certain amount of digression during meetings – agenda is important but no one will support your agenda unless they find a way they can indeed contribute to it.

Strength + Heart = Tolerance or Patience

If the agenda is not fully covered, there is still tomorrow, but once you shut them up too early they will remain shut.  Not that you need to give them a whole afternoon, but usually a three point agenda could be covered in 45 minutes to an hour. Once you have set the time, try not to shortchange them.

3.   Give them due respect – King Arthur treated everyone as a member of the knights of the round-table.   King Arthur was not remembered for being an outstanding orator nor even a fantastic strategist.  What he did was to  show respect, and in return they respected him.  The table was said to be round to represent that each knight was of equal value to the king and thus there was no ‘head’ of the table.

Giving respect is something we all must learn

For King Authur, there is no head – all knights are equal

Are we suitable for Team Based Problem Solving (TBPS)

November 20, 2009

I have often been approached by managers wanting me to tell them whether TBPS is a system suitable for their company.  Here I have devised 13 simple statements for you to evaluate your company.

Answer them and if you  come off short, it simply means that some coaching and training for your colleagues would be good to come up to speed.

As with all the companies I have given assistance; the benefits far outweigh the cost in terms of time and other upfront preparation.  Instead of having to revert when you encounter the problems with TBPS implementation midway through the scheme; I have compiled these statements for you to do a self review on whether your company is suitable: 

Take this Self-Assessment Quiz

The decision to implement a TBPS scheme should be based on more than schedules, finances, or convenience.  The following questionnaire will help you evaluate your company’s potential to be a successful TBPS company.

Just response with True or False, there is a simple assessment of your responses at the end.

TBPS Projects are comprehensive treatment of problems and total involvment of employees in autonomous; yet guided methodology, brining about lasting and effective improvements to work processes and improving productivity for the company

TBPS projects benefits both the team members as well as improve the productivity fo the company

1.         The company has a basic believe to train employees in problem solving skills. 

Your Answer  :       TRUE    [       ]                         FALSE   [     ]  

True. This is essential. The company can’t be effective in TBPS unless there is easy access to basic training on the essentials of problem solving methodology.  A common language must permeate throughout the company’s definition of what a problem is, what a solution is, how implementation and review are to be carried out and who are involved in the process at what stage of the project. The training course(s) on problem solving should be woven into their company’s general commitment to training policy.  Training should be done right from the time an employee joints the ranks. 

 

 

TBPS approaches a problem with the context in perspective

 2.    The company has a good basic leadership structure (method for appointment of leaders; assistant leaders and members are established)     

Your Answer  :       TRUE    [       ]                         FALSE   [     ]  

 

True.  Management will save a lot of stress and time if they have developed and stnadardised a basic structure of leadership appointment and membership recruitment.  The success of the first project depends a lot on the basic identification of the leaders and the chosen project leaders must be able to command the confidence of the team members; whilst the members should also know how to reciprocate with support.

 

3.      Company is goal oriented.      

Your Answer  :       TRUE    [       ]                         FALSE   [     ]  

True. Since a good deal of the projects are meant for enhancing the overall contribution to the productivity of the organization, there must be a certain clarity on the theme and goals of productivity.  Some companies have Key Performance Indicators as their first guideline to define the company goal. The bottom line? Until the management define what they want the teams will not be able to know what is expected and thus not able to achieve anything. Teams must be able to match their objective to the company’s goal.  

  

This is the Steven Covey 2 x 2 Matrix. Unfortunately, the priority for the TBPS project may land in the yellow quadrant (Not urgent, but important). Unless the team plans for it that project may drop into quadrant 4!

 

4.         Time management is a priority.

Your Answer  :       TRUE    [       ]                         FALSE   [     ]  

 

True. The ability to manage time well may be the most important skill a team can possess. Procrastination is the worst enemy of the project. A good team should be able to set goals and priorities, have a plan for achieving them, and follow through. There is no substitute for good time management skills.   

 

 

The team must have some sense of empowerment to carry out basic decision.

 

5.      Teams are autonomously organize for their respective work responsibilities; they are given (1)  a ‘block of time’ for their project activities and (2) a different ‘block of time’ for routine or operational tasks. 

Your Answer  :       TRUE    [       ]                         FALSE   [     ]  

 

True. While most teams would choose projects for the improvement of their work area, it is important that team members carve out blocks of time for their project activities, separating the time required for their routine and operational work.  Operational work is important to sustain the output at the minimum level, but the team must be given or allocated time during working hours to be engaged in creative project activities. Most teams will find the project time consuming at some stage of the project. All projects will require the leaders as well as the members put in some uninterrupted time each week to complete specific project task.  

 

 

 

The team must have a respect for deadlines. TBPS Projects are designed with timelines in mind. Success of the project is tied to others. Although it may seem that the projects are the less urgent, finishing ontime is still a success criteria

6.      Teams have no problems meeting deadlines.

Your Answer  :       TRUE    [       ]                         FALSE   [     ]  

 

True. Supervisors are usually adamant about deadlines. If a team leader (or a majority of the members) is a habitual procrastinator, TBPS projects may not be appropriate for the team.  

 

 

7.      Teams will need guidance from the supervisor for many of its decisions from time to time.  

Your Answer  :       TRUE    [       ]                         FALSE   [     ]  

 

True. While training and coaching on problem solving skills are often offered to leaders and team members so that they can grasp the fundamentals of team based problem solving, additional counselling, guidance and advice will still be needed.  Management must not assume that the work must be done autonomously.  If the team leader finds it difficult to proceed he should be comfortable to approach his supervisor(s) to make some of the decisions at any stage of the project.  

 

You need not be Bill, but his self-starter attitude is something we can learn from. I have seen projects that have made more then $500k in six months, which I think was better than what Bill achieved in his first 6 months!

 

8.      The good team leader is a natural self-starter who can attempt a task after receiving basic expectations, targets to achieve. 

Your Answer  :       TRUE    [       ]                         FALSE   [     ]  

True.  A truly good team leader is able to get started on a project independently. More important, effective team leaders do not get greatly “disturbed” by problems but search out answers and struggle with them for a reasonable time before contacting their supervisors. 

  
 

 

9.      Teams learn well by discussion and experimentation.

Your Answer  :       TRUE    [       ]                         FALSE   [     ]  

True.  Many solutions are found by trial and error, but behind the experiments, risk taking have already been mitigated and debated by everyone before the team takes any step forward.  Team members take the responsibility for failures and ensure that even if the risk are big, it should not be too big for the supervisor to handle.  That is why discussion and experimentation is taken in small steps; and these steps may be in new or radical direction.

 

If you do not know what to do next, go back to the question of : What is the worst that can happen; what is the maximum lost possible. Can the team live with that? If we lost can we make a come back?

10.     Team members understand exactly what they are going to achieve.

Your Answer  :       TRUE    [       ]                         FALSE   [     ]  

True. If the team is going to take responsibilities, they should know the risks; and that comes with knowing with certainty what they are to achieve and if they do not achieve, what kind if risks to expect. This way they exercise critical analysis throughout the project.

  

11.        Team members are proficient in communication.

Your Answer  :       TRUE    [       ]                         FALSE   [     ]  

 

True. Whether through written or spoken communication, members are expected to communicate their ideas, concerns and express their views with passion and intensity when the need arises.  Although it is desirable for rigorous debating session to be held during some team meetings, the leaders must be able to consolidate views and opinions in amicable directions for the next step to be taken. 

 

 

Never leave to chance. Plan the time of 1 – 2 hours a week for your project. That is the only way to make sure it gets going!

 

 12.     Team members are willing to devote 1 – 2 hours per week for each project.

Your Answer  :       TRUE    [       ]                         FALSE   [     ]  

 

True. One myth about TBPS project is that as long as we have 80% attendance, the meeting should proceed and everything will be fine, for the absentee will catch up later. This should not be encouraged.  Most members who are responsible would find that besides the meeting engagements, they will also put in more time in order to carry out his/her assigned task during the meeting. Therefore, at a minimum, members must have approximately 4 hours per week per project that to concentrate on the project.

 

 

 13.     Team members are am willing to discuss the project with other colleagues outside the team proper.

Your Answer  :       TRUE    [       ]                         FALSE   [     ]  

 

Mostly True. Most projects are not necessarily independent and confidential studies. Some parts of the project may encroach into other divisions.  Many projects will require other colleagues to provide information, support and also endorsement during the experiments as well as during the course of implementation.  Therefore communication with colleagues outside the project team is often necessary.  Team members would do well to regularly discuss internally (intra-team) on how to effectively communicate with colleagues outside the project team; and even how to engage the correct people and level of participation of people outside the team.

 

Now rate your success.     Count the number of “True” you gave as you read the statements and compared against the actual situation you have back in your company.

8 to 10: Your company is probably a good candidate for TBPS.
Less than 8: You should consider some external assistance.
 

 

STRIKING GOLD AT THE TEAM EXCELLENCE SYMPOSIUM 2009

October 27, 2009

The TEAM EXCELLENCE SYMPOSIUM is held twice a year in Singapore.  The  objective of the organiser is to provide a platform for problem solving teams to present their project and be graded by an independent panel of assessors.  After these presentation, the teams are asked pertinent questions for clarifications . 

There are many ways a team can benefit when they take part in the symposium.  Besides gaining some visibility on their success stories, the presenting teams will have a chance to validate their problem solving skill with specially trained and experienced process experts who form the assessors team.  As an assessor myself, I have also seen how the presentation build up the team members’ self-confidence; improve their intra-group bonding and co-operation, and increased the bonding between the supervisors and the team.   

The 25 September 2009 marks an important day for four teams from Hitachi Global Storage (Singapore).  Four teams took part in that national competition and all came up tops.  Imagine, three Golds and one Star!

Hitachi Results 2009

Team Excellence Symposium Results 2009 (Hitachi)

Assessors grade the projects based on their final reports and presentations by the team members.  A set of 10 criteria are used covering all aspects of the project.  To get a Star, a team need more than 850 points out of the maximum of 1,000 points.  The maximum points possible is given below:

  1. Project Selection (100 points)
  2. Target Setting (50 points)
  3. Problem Analysis (100 points)
  4. Effective Use of Tools (100 points)
  5. Solution Development (100 points)
  6. Solution Selection (100 points)
  7. Solution Implementation (100 points)
  8. Project Achievement (200 points)
  9. Sustainability (of solution results) (50 points)
  10. Overall Impact on Organisation (by the project) (100 points)
From experience, a Star is only given to the outstanding projects.  It usually falls on the top 3-5% of the cohort

From experience, a Star is only given to the outstanding projects. It usually falls on the top 3-5% of the cohort

In Hitachi, their team excellence projects started back in the 1980s.  During that time such activities were called SGAs (small Group Activities) or QC (Quality Circles).  This has become a way of life in Hitachi today.  

Gold Winner!

One of the teams that won Gold

Management had make it a corporate culture for people to solve work related problems in small groups.  To give it a framework, they have adopted the basic methodology as per the Plan-Do-Check-Act cycle propounded by Dr Deming.  See my introduction of the PDCA in 12-steps in past posts (note : I have password protected it.  If you like to know more, send me an email and I will give you the password)

The philosophy behind the  SGA or QC is that when workers at the shopfloor conscientiously carry out their duties, they would know best how to carry out the daily operations.  This philosophy is easy to understand. 

Frontline operators who directly encounter whatever inconveniences will know them first hand, thus whenever there is an error or something that go wrong they immediately know it.   

However, being human, people are usually extremely adaptable.  Many times people will think on their feet and find a way to check the errors.  These ‘stop-gap’ measures may become permanent changes which goes un-noticed.

improvise

Most people can improvise if asked to, and will improvise to prevent suffering

The trouble is, many times people do not report it to their supervisor, and many minor adaptations, improvements and adjustments go unnoticed.  These could be very unique ways to prevent incorrect data entries, or they could be simple rules of thumbs to prevent slips or errors.  It could be just simple re-arrangment of layout to prevent surface scratches, spillages, cracks; or simple moving an item away from a heat source to prevent discolouration, material warps; or even straightening the path of heavy items after some near misses.  To me, these adaptations, improvisions, are burried treasures.

Of course, when someone suffers a burnt, cuts a finger, calls in sick because of a back injury, the ‘red-lights’ and ‘sirens’ comes on, and then the safety engineer/supervisor is alerted and rushes in to make an investigation and writes a report.  

wbBandaid-Finger

Meanwhile, those tired fingers, blurry eyes, progressive back aches, etc are taken as part and parcel of necessary work (or labour!).  Work should not be hard to perform.

hard-work

Working hard is necessary, but work should not be 'hard to perform'

I recalled a very good story told to us by our professor when I was at the business school.  This case happened at one of General Motor’s plants.  The General Motor Quality Assurance Engineer was puzzled when the windscreen on their new vehicle leaked after a few weeks. 

Logically, the first atep is to look through the manual to make sure that things are systematically and scientifically reasonable.  Next, he compared what the worker was doing against the procedures.  He found no discrepancy.   The worker was doing exactly what was stated in the manual to the letter. 

Then he reviewed several records of similar cases and realised that there was a surge in the number of cases after a certain date.  After eliminating many possibilities, he found that that was the time the old worker retired and he was replaced by a newly trained employee.  The instruction manual had not changed, and the new worker was doing exactly what is required.  

fitting windscreen

Fitting the windscreen according to standard procedure given in the Instruction Manual is still not good enough?

Finally, in desperation, he decided to invite the ex-worker back to check with him.  After tracking him down, to a beach resort, where he had taken a month-long vacation with his family, they managed to ‘consult’ him. 

Guess what. 

follow blindly

Although many supervisors accused their reports that they followed blindly, the reality is that most people do not follow blindly! They change to suit to what is better. But not all tell their bosses about it.

The retired worker proudly told the QA Engineer that, “Many years ago when I joined GM, I realised that when I followed exactly what the manual tells me, step by step, I had many complaints about leaks.  So this is how I did it.  I did this first and then this ……. and the leaks disappear.  Since then I had been doing it that way.”  

charlie_chaplin02

This classic silent movie satirized the 'production factory' of the 1930s. Charlie Chaplin depicts a worker as a 'cog' in the big production machine.

While standardised procedures and processes as well as establishing systems are important, what is more important is to know that, the micro-elements of every procedure really rest with the worker.  The workers are directly involved in the operational work. 

Food inspection procedure

Government food inspection procedures (important, but is it effective??)

Adaptations, adjustments and further improvements should always be encouraged.  The QC activties and projects allow employees to study the problem more systematically; it allows trials to be carried out; measurements on success factors can be isolated and the best combination consolidated.  Using the many brains of the team working, reflecting from various angles, the best solution can be package, tested and implemented.  Such is the philosophy of QC projects. 
 
In the next few post I will briefly share with you the improvements of these four teams.

Briefing For Friends From Bhutan

March 19, 2009

Had a chance to share my experience and views on national productivity development issues with some friends from Bhutan last two days.  Here are some of the slides which I used.  A deep and perceptive lot. They did not fail to question the rationale behind the actions taken by the Government. 

In fact, I was impressed by the way they take issues on productivity so seriously.  Obviously what worked for us will not directly translate into good without tailoring and adaptation.

The Package Deal

July 11, 2008

I imagine you must have been to a hospital before.  Believe me, by my age, you have to be really very fortunate to have not had a hospital stay.  I remember once I had a fall from my new motorbike and landed in a monsoon drain and inevitably that was the first time I ended up in the hospital.  Well that was years ago.  Since then I have given up on bikes and have even convinced my sons to just be contented with what they watch on TV – Extreme Sports.  Machine on two wheels are really too unstable in a fast pace world we live in!

Today’s Untra-modern Admissions Office

Data Collection.   The first thing that they do to you when you arrive at the hospital is, of course, the first step of problem solving – collect some data. 

In this case, they collect your blood.  The doctors does it, sometimes the experienced nurses does it.  I am not sure who inflicts more pain, but I think younger nurses or doctors are slightly more gentle (be free to comment on this if you disagree!). 

Ouch!  They always ask you, if it hurts (as if it doesn’t!)

Take One.    Some years ago, a wonderful project was carried out by a group of nurses at a local hospital.  The hospital was new then, located somewhere in the Eastern part of the island.  This team of  nurses noticed that, once in a while, the blood sample they ‘extract’ from the patient is simply no-good. 

Meaning, when the sample reached the lab for assessment, it was graded ‘contaminated’.  Now when this happens, the next course of action is that the nurse must take another sample.  Most patients may not mind, but if the patient is difficult, especially those who frequent hospitals, and knows his/her rights, then making another extra prick into the vein will really upset them.  If they do not accept the nurses explanation then a complaint is coming your way! 

Sorry Sir.  We need to redo it.  The last sample was no good.
(Was it me?  How did I get bad blood??)

What is bad blood?   More often than not the blood was not contaminated by what the patient eat, rather it was due to contamination in the environment.  The place where blood is taken is generally not in a 100% sterile environment.  You don’t get the privilege of an operating theatre to have your blood sample extracted. 

 Blood sample are collected and sent to the laboratory

They are then tested
by specially trained hospital laboratory technicians

The team of nurses got together to make a study on causes of blood contamination.  By looking up some statistics and literature, the team realised that, compared to other reputable hospitals, their contamination rate was much higher.   

Healthcare service standards.    Curious and determined, they set a goal to reduce the blood contamination rate to the level of the best hospital standards. Being a new hospital, this would really be a worthwhile attempt to help it set a high standard of healthcare.  Already healthcare had attracted much attention and even the Minister for Health had made his point in the papers.   For instance, he had suggested that hospitals should be also be monitored for speed besides treatment success.  Some of you may remembered this article in the newspaper.

Hospitals need to be efficient!

Fast and good – Not so cheap.    Hospitals are busy places, doctors and nurses rushed up and down corridors to save lives – that is exactly what we would expect of hosipitals.  There are some simple rules on priority treatment.  Urgent cases like bleeding, heart attacks, poisoning, etc will be attended to first.  Obviously taking a sample of blood is low on the urgency scale. 

Saving lives is highest on the agenda

Ouch! Ouch!  Not again.    All these pressures had stretched the existing resources.  Nurses are busy, administrators are busy, doctors are busy, attendants are busy, etc.   So sometimes, the antiseptic gauze or alcohol is not replenished and the nurses or doctors had to walk down the corridor to collect new supplies.  As the seconds tick by, the bacteria did their thingi.  The blood, when left in the syringe longer than normal, is slowly contaminated by the bacteria from the atmosphere.  Too bad, the lab rejects the sample and another anoying prick had to be administered. 

Ouch! Ouch! OUCH!!

The Package Deal.   So with a good analysis of cause, and discussion, the team came up with the brilliant idea of preparing antiseptic packages for taking blood samples.  The items required for taking blood are very standard items. Therefore, once they are all complete, the blood sample taking proceedure will proceed like clockwork, and unnecessary waiting time will be eliminated.

Results.  The team tried it out, got the medical supply vendors to provide the packaging, and presto, blood contamination went down by more than 70%. 

When you include the ‘wasted lab test’ and other administration, the time to redo the blood taking, attending to complaints of customers, bad publicity, this project does go a long way in terms of cost reduction! The total savings (antibiotics, material, administration) projected for that year came up to a cool S$38,000. 

How about that kind of results from a team of five nurses working on it for six months, meeting only every other week for about 1.5 half hours each time.   I would say it was a good package deal!

A really good package deal, I would say!

 

 

The Road Tax Difference

May 28, 2008

            

    

A common task faced by logistic planners in fleet management is that of having to pay road tax when it is due.  Road tax are normally paid up to the day.  This means that to be certain that one does not run foul of the law, payment is made to the tax office a few days before it expires.   This is all well and good if we have one or two or perhaps three vehicles at home. 

However, when your business grows, the fleet grows too.  One after another, your fleet increases, first you add on the multi-pickup truck, next the heavy duty pick-up, then a van, then a minbus, then a rover, etc.  

The Problem.     One morning, one of the delivery trucks of the company was stopped for a simple traffic offense – turning on red, but the charges were compounded when the officer found that the road tax had also expired a week ago. Double whammy. 

The team of five came together one morning to think through this problem.  They felt that the penalty could have been avoided.  The obvious reason was that, the team, overwhelmed by other tasks and duties have missed out on the deadline to make payments.  It was definitely not intentional to skip – you will be caught sooner or later.  The team went through a review of the process of payment, iron out the responsibilities of each other, and of course they concluded that it was indeed a case of un-intentional negligience.  Next a serious brainstorming session was held to see if a better way to do things could be found – one that can set off an alarm.  They tried looking at others companies.  Indeed when you talk about reminder systems, there were many different ways to do it. 

One team member suddenly raised a curious remark which triggered lots of thinking.  He said that, “Reminders are lousy ways to do things!” He illustrated with his experience with alarm clocks.   He said that he always switch off the alarm when he hears it in the morning, and then turn over and carrying on sleeping!  Waking up on time is a chore for him, but having the alarm clock is hardly motivating, and something that he hates.   He suggested looking at other solutions.  

The Alternatives.

Alternative 1.   Reminders!   Set up a reminder on the calendar on the notice board, in the computer, tie a ribbon round the last finger, etc.  Any sort of reminder – as long as the people are prompted well before the time. 

Alternative 2.   Pay in advanced every month.  I am sure that the tax collectors will be happy to hold onto our money, better still, send them post-dated cheques so that they do not earn extra interest.  This really means that the ‘alarm-clock’ is now with them! Not surprisingly, they were not interested to carry our alarm-clock!

The Discussions.     Anyway, the team discussed and members feel that even with the reminder system they will still need to visit the Tax Collector’s office many many times.  And even if they managed to convince them with post-dated  cheques, it also require one to draw out cheques every now and then (this was the time when GIRO was not so common).  Therefore they will still need to have a tracking system to ensure that the dispatch rider go over to collect the tax disc regularly, in fact almost every week.  All these steps were still extremenely cumbersome when the number of vehicles has reached about 200.

Alternative 3.   “Consolidation”.   Throwing out the reminder system was the best thing the team did.  It forced them out of the ‘alarm-box’ literally.  A new trend of thoughts ensued. Consolidation was their final solution.  Someone in the team made a breakthrough.  He suggested that, if they can convince the tax collectors to consolidate all payment to four quarterly payment dates, then work will be reduced greatly for all parties. 

First the team must convinced the tax authorities that setting fixed dates, four times a year, for batch payment of all the vehicles in their fleet. Of course the company will have to first pay off all remnant fees, then set a common cut-off date. It was quite easy actually. The tax autority first computes the full-year tax payment, due a year from that date.  Of course there will also be the age of the vehicle that has to be tracked since there is the COE (Certificate of Entitlement) scheme must be adjusted. Everyone is aware of the 10 or 12 years scrap date, and the last date (prior to scrap) for road tax needs another simple adjustment. 

The tax collectors were happy, because it also means batch processing for them.  The tax collectors can even set a date when they are less busy – which co-incidentally is also a less busy date for the company (usually the second Tuesday of the different quarter.) 

This is a new and neat idea, consolidated processing, batched work, translates into less trips to the tax collector’s office.  It was indeed a win-win situation for all parties.  The company reaped 50 man-hours savings, and when converted into monetary savings, even rewarded the team with a one-off monetary reward, while the company continue to enjoy more meaningful work!  

 

Learning Point:

Do not jump at the first solution that comes to your mind.  Ask yourself and also team members if there can be some changes to work procedures, perhaps bend some rules to make work more efficient.  It may not be easy to break out of the box.  We are all creatures of habit, but when you do, like this case, the benefits from the changes are really very worthwhile. 

Honk! Honk!